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Challenges and confusion in rubber business

It is said that civilization, as we know it today, is wholly dependent upon rubber. It is an agent that follows us literally from the cradle to the grave. This seems to be becoming all the more true, considering its wide-ranging applications in the real world.


Global NR consumption reached 10.4 million tonnes in the year to September 2010

The Natural Rubber (NR) prices touching US $ 5 and expected to be still higher in the near future, has caused a certain amount of uncertainty in the industry at large. Prices of Thai RSS 3, Indonesian SIR 20, Malaysian SMR 20 and Indian RSS 4 are already at record highs in the region of US $ 4.60 to 4.93. Sri Lankan auction price for crepe rubber is in the region of US $ 5.25 per kg. With the nearing of the wintering season, prices are expected to be still higher due to short fall in crop.

This is confounded by the adverse fallouts of climate change (a complex problem), high cost of inputs like labour, shortage of tappers and non-availability of cultivable land. NR production in Thailand may fall by about 30,000 tons a year in the next six years or so because of damage from floods, according to a Reuters report quoting an industry source.

Further, high price of Natural Rubber (NR) is compelling manufacturers to switch to synthetic rubber in many applications. Some companies have completely replaced NR with SR in the production of items like mouldings.

The use of Synthetic Rubber (SR) will increase due to price, consistency and technological advancements that allow it to be used as a substitute for NR.

Many companies are pursuing alternatives to both NR and SR. Good year for example, has already produced concept tyres using a BioIsoprene compound and expect to have sufficient quantities to support the production of test tyres in mid-2011.


The ongoing shift in geographical composition of rubber areas within each country will also have an impact on supply

It is however, felt that although the synthetic alternatives will continue to be developed and occupy niche positions, NR still has a balance of properties which the synthetics will find difficult to match for a long time, if ever.

Environmental virtues of NR is another huge contribution which tends to be ignored.

Also, the UN in its year-end forecast says that Asia’s economic growth will slow in 2011 because of lacklustre growth in Europe and the US and the governments around the world closing out stimulus programs initiated during the global financial crisis.

Crude oil prices rallying to another new two- year peak of US $ 93.60 in the last week of December, 2010, and expected to turn higher towards US $ 100 a barrel in early 2011, is another factor for consideration. Can the global economy withstand such increases?

Global Consumption

The International Rubber Study Group (IRSG) in its latest report (October- December, 2010) indicates that global demand of rubber nears pre-recession level.

Over the twelve months to September 2010, global rubber consumption reached a moving annual total (MAT) of 23.7 million tonnes, 15.2 percent higher than at the same point in 2009.

The strong growth reflects the recovery in demand for vehicles and tyres as well as manufacturer’s inventory rebuilding during the first half of the year. The data suggest that global rubber consumption is now virtually restored to its mid-2008 levels.

Regional consumption

Asia is by far the largest rubber consuming region, with demand of around 14.8 million tonnes MAT at the end of the third quarter of 2010.

Compared to other regions, Asian rubber demand was less severely impacted by the 2008/09 global recession, and over the first nine months of 2010 demand growth in the region averaged 12.6 percent on a YOY basis.


Increasing proportion of aged trees is a major factor that can affect the future global supply of NR

Consumption growth in Europe and the Americas soared to around 20 percent YOY by the end of the third quarter; however, in some regions actual demand is yet to fully recover to the levels seen in early- to mid-2008.

China’s consumption estimates considered the larger NR stock build-up in 2009, followed by a drawdown of these stocks in 2010.

By the end of the third quarter, Chinese demand reached 7.9 million tonnes MAT, at which point YOY consumption growth was 10.6 percent.

In Japan, consumption growth has been accelerating steadily during 2010, reaching 14.1 percent YOY by the end of the third quarter; demand at 1.7 million tonnes MAT is still some way off the pre-2009 level, however.

Supply and Demand

NR market remains in deficit. The latest production and consumption data suggest that the NR market deficit was -169,000 tonnes in the year to September 2010 (Table 1 ). The latest data also point to a wider surplus than previously estimated in 2009 (425,000 tonnes vs. 237,000 tonnes in the last quarterly report) due mainly to the adjustments made to Chinese NR demand and inventory carryover.

(a) Moving Annual Total to September 2010

Global NR stocks are estimated to have remained at around 1.6 million tonnes on an annual moving average (AMA) basis over the third quarter of 2010.

Synthetic Rubber (SR) recovers

Following the late-2008/early-2009 downturn, SR production and consumption both staged a strong recovery in the twelve months to September 2010, growing at a YOY rate of 16.5 percent, production from 12170 (000 tonnes) to 13595 and consumption from 11802 to 13297, with SR balance remaining at 298. Synthetic alternatives will continue to develop and occupy niche positions.

Outlook

The world rubber economy depends heavily on the world economy. The economic outlook of the IMF’s semi-annual World Economic Outlook, released in October 2010 indicates that the world economic growth rate forecast for 2010 is estimated at 4.8 percent, while the 2011 projection has been estimated at 4.2 percent. Asia’s economic growth in 2010 is projected at 6.2 percent, which is expected to move downwards to 4.8 percent in 2011.

The tyre sector

Total world tyre production is forecast to increase by 13.1 percent in 2010, with 2011 output expected to expand by a further 6.7 percent (Table 2).

NR consumption

Global NR consumption is forecast to rise by 15 percent to 10.7 million tonnes in 2010; in 2011, NR demand is expected to rise by a further 4.6 percent to 11.2 million tonnes (Table 3).

SR Consumption

Global SR consumption is forecast to rise by 15.6 percent to 13.6 million tonnes in 2010; in 2011, SR demand is expected to rise by a further 7.6 percent to 14.7 million tonnes.

Production of NR

Global NR production is forecast to rise by 5.3 percent to 10.2 million tonnes in 2010; this figure accounts for the first nine months of available trade and production data (Table 4).

In 2011, partly due to the impact of higher prices, and assuming normal growing conditions, global NR output is expected to expand by a further 7.4 percent to 11.0 million tonnes.

NR supply and demand balance

With NR production forecast to expand by 7.4 percent in 2011, compared to consumption growth of 4.6 percent, the sizeable deficit of -446,000 tonnes implied by the 2010 forecasts is expected to narrow to -180,000 tonnes in 2011 (Table 5).

To summarize, over the twelve months to September 2010, global rubber consumption reached 23.7 million tonnes, 15.2 percent higher than at the same point in 2009. Global demand is now virtually restored to its mid-2008 level.

Global NR consumption reached 10.4 million tonnes in the year to September 2010, with YOY consumption growth accelerating to 13.5 percent compared to 7.1 percent in June; at the same point, global SR consumption was 13.3 million tonnes, registering consumption growth of 16.5 percent, compared to 14.8 percent three months earlier.

Global rubber production reached 23.9 million tonnes in the year to September 2010, 13.6 percent higher than at the same point in 2009; NR output was 10.3 million tonnes, with YOY production growth running at 9.9 percent, while SR supply reached 13.6 million tonnes, a 16.5 percent increase.

The NR market deficit was -169,000 tonnes in the year to September 2010, at which point global NR stocks were estimated at around 1.6 million tonnes.

With higher production, global NR exports reached 6.97 million tonnes in the year to September 2010, a YOY increase of 14.4 percent; global SR exports continued to increase, reaching 7.84 million tonnes.

NR physical market prices made further gains in the three months to November 2010, tracking the future market on firm support from strong fundamentals of tight supply and steady demand.

Related issues

Increasing proportion of aged trees is a major factor that can affect the future global supply of NR. Age is the most important single factor determining the yield for a given clone. Agro-climatic setting also plays a major role. It may be noted that yield profile significantly varies across clones and that the growers increasingly adopt a mixture of clones. This is expected have an impact on output.

The ongoing shift in geographical composition of rubber areas within each country will also have an impact on supply. There is now increasing prominence for non- traditional regions and agro-climatically less suitable areas for growing rubber. There are other issues too, such as lower yield, longer immature (unproductive) period and marginalization of holding size.

The climate- yield relationship is a complex one. There is yet no definite answer to the question as to whether the influence of climate change on NR supply is negative or positive.

Sri Lanka’s output

Systematic replanting of aged trees with high yielding clones is likely to improve Sri Lanka’s output significantly in the coming years.

About 66 percent of the planting undertaken during 2003 to 2010 had been with high yielding RRISL clones made available to the industry over the last 15 to 20 years.

The expected output from year 2010 in areas planted since 2003 in Sri Lanka and all ANRPC countries taken together are given in Table 6.

Average yield in Sri Lanka, is poised to improve considerably. A part of the new supply arising from the planting undertaken during 2003 - 2010 will be offset by the uprooting of the existing trees for replanting.

However, although in relation to global supply, the new supply may be insignificant, yet, increase in domestic supply would certainly help the local rubber products manufacturing sub-sector. Production in the non-traditional areas is unlikely to have a significant effect on supply.

The challenge to the Sri Lankan rubber industry is, therefore, to transform the developing favourable features of the rubber industry to a sustainable long term growth through creation of a perfect business environment and culture to address the deficiencies in the plantation systems through human and technological up-gradation, land and crop development strategies etc. for the rubber industry to contribute its share as a partner to attain macro-economic stability in the country.

The ANRPC says that the global NR supply may remain somewhat tight in the coming decade despite the increase in re-plantings and new plantings in major NR producing countries.

This is mainly because of the lower yield expected from the new plantations in the non-traditional areas and massive uprooting of aged trees that are likely to take place in the next few years.

On the other hand, the demand for NR is bound to go up with the phenomenal growth of the tyre and automobile industries. The IRSG has predicted that NR share of the global elastomer consumption will increase from 42 percent in year 2010 to slightly above 46 percent in year 2020.

The negative side however indicates that unpredictability of climate and the consequent fall in latex yield, shortage of skilled manpower, rising labour cost and non availability of suitable land for extending rubber cultivation have raised concerns as to whether the production of NR will catch up with the projected demand.

Notwithstanding the many challenges facing natural rubber, experts do not yet foresee a significant drop in NR use in the coming years. Various countries are adopting different strategies to meet the challenges facing NR.

A question that arises now is will the current high prices of NR trigger a surge in new planting and replanting of rubber? It has been pointed out that the rise in NR prices during the 2005-2008 periods had led to a dramatic increase in new planting by 11 Asian countries, with more than one million hectares added during this period.

The current high prices will definitely be a stimulus for further new planting, but presumably not at the scale seen during 2005-2008 in view of limited availability of land (and labour) for such massive new planting now.

In any case, if the forecasts of IMF, IRSG, ANRPC and other relevant sources are realistic, NR prices would be expected to be sustained at a reasonably attractive level, say US $ 2.5 to 3.0, for few more years.

However, if NR supply is negatively affected by weather and climate change it may go beyond US $ 5.00 at least in the next two years.

The challenges and threats in NR business will therefore continue in the coming decade and possibly beyond.

Achieving a balance in producer - consumer profitability will be a difficult task. Consumers are still struggling to pass on the rise in the raw material cost to end users.

 

Table 1
World NR supply and demand balance (‘000 tonnes)
 
	       2008    2009	%change	 2010  % change
                                          (a)  

NR Production	10128	9702	-4.2	10277	9.9
NR Consumption	10203	9277	-9.1	10446	13.5
NR Balance	-75	425		-169

Table 2:
World production of tyres by vehicle type (‘000 units) 

		2009	2010		2011 

Passenger Cars 	954230 	1079432 	1151836 
LC Vehicles 	223545 	256695 		280332 
M/H C Vehicles 	142482 	165797 		185434 
Total 		1320256 1501924 	1617601 
% change 	-8.3%	13.8% 		7.7% 

Table 3

Natural rubber consumption,                   
 (‘000 tonnes) 

		2009	2010	2011

North America	790	1047	1046
Europe		1000	1341	1377
Asia		6871	7460	7912
Middle East	66	57	61
Africa		100	114	116
Latin America	482	615	600
Oceania		19	12	15
WORLD		9277	10664	11151
% change	- 9.1%	15.0 %	4.6 %

Table 4: 
Production of natural rubber (‘000 tonnes) 

		2009	2010	2011

Thailand	3164	3245	3467
Indonesia	2440	2703	2940
Malaysia	856	970	1099
India		821	853	893
China		644	651	678
Vietnam		724	770	780
Cote d’ Ivoire	206	220	238
Sri Lanka	137	143	149
Brazil		127	133	143

Asia		9056	9632	10345
Africa		425	449	471
Latin America	251	264	281

World		9702	10219	10970

% change	- 4.29 % 5.3 %	7.4%

Table 5 
Natural rubber supply/demand balance, world (‘000 tonnes)

 		2010	2011 	% change 

NR Production 	10219	10970 	7.4% 
NR Consumption 	10664 	11151	4.6% 
NR Balance 	-446  	- 180

Table 6: 
Expected output from area planted,             2003-2010 
Country	                              	New            Re-     	Cumulative
                                       Planting    Planting    	output
                                                                                          
 				(‘000 tonnes)	 (‘000 tonnes)	 (‘000 tonnes)
                                                                                          
 Sri Lanka			15		29			57
ANRPC Countries	 		2002		953			4546

 

 

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